Automatic Concentration Conveying And Feeding Machine

The automatic concentration conveying and feeding machine for calendering machines is an intelligent equipment specially designed for the textile and dyeing industry. It enhances the efficiency and quality of the fabric calendering process through precise auxiliaries concentration conveying and real-time concentration monitoring. This equipment integrates multiple advanced technologies, effectively addressing the problems of uneven fabric moisture content and inconsistent feel in traditional calendering processes, while optimizing the use of auxiliaries and reducing production costs.

1. Real-time PH value monitoring and adjustment Function description: Automatically monitors and adjusts the PH value to avoid problems caused by excessive PH value, ensuring production stability.
-Technical features: Built-in high-precision PH sensor, real-time data feedback, automatic adjustment of auxiliaries dosage.
2. Precise feeding, consistent feel at the fabric head, middle, and tail
- Function description: Adjust the auxiliaries dosage in real time based on the feedback signal from the concentration instrument, reducing waste and ensuring uniform and stable fabric feel.
- Technical features: Closed-loop control system, ensuring the accuracy and consistency of auxiliaries dosage.
3. Wet cloth feeding function
- Function description: Some products can meet the requirements without the need for pre-drying process, saving energy and time costs.
- Technical features: Supports direct wet cloth feeding, reducing the drying process, and lowering energy consumption.
4. Multi-aid agent automatic conveying
- Function description: Supports 4 or more branches of aid agent conveying, suction, and backwashing functions, reducing manual intervention and improving production efficiency.
- Technical features: Multi-channel aid agent conveying system, automatic switching of aid agent types, support for backwashing function, preventing pipeline blockage.
5. Feather and hair automatic cleaning system
- Function description: Automatically cleans and filters feathers, reducing blockages, lowering maintenance costs, and extending equipment lifespan.
- Technical features: Built-in feather filter and automatic cleaning device, regular cleaning to maintain equipment efficient operation.
6. Concentration instrument's built-in ultrasonic cleaning technology
- Function description: Sets cleaning according to different environments to ensure the accuracy and stability of the concentration instrument.
- Technical features: Ultrasonic cleaning technology, effectively removing residues on the concentration instrument to ensure measurement accuracy.
7. Remote APP monitoring
- Function description: Real-time monitoring of auxiliaries dosage, cumulative single dosage, facilitating data management and analysis, achieving production transparency.
- Technical features: Supports remote monitoring and data transmission, users can view production data through the mobile APP in real time.
8. Material shortage automatic alarm
- Function description: Timely alerts to avoid production interruptions, ensuring production continuity, and reducing downtime losses.
- Technical features: Material shortage detection system, automatically alarms and prompts operators to replenish auxiliaries in time.

- Auxiliaries savings: Dry fabric saves auxiliaries by 20%, wet fabric saves auxiliaries by 20%-50%, significantly reducing production costs.
- Efficiency improvement: No need to wait for machine shutdown for auxiliaries formula replacement, saving labor and time costs, and improving production efficiency.
- Quality guarantee: Ensuring consistent concentration throughout the fabric, enhancing product competitiveness, and winning customer trust.

- Installation requirements: The equipment should be installed in a well-ventilated, dust-free environment, with stable power supply.
- Maintenance cycle: It is recommended to conduct a comprehensive maintenance once every three months, including cleaning filters, checking sensors, etc.
- Maintenance suggestions: Regularly inspect aid agent pipelines and nozzles to ensure no blockage.

1. The machine pipes should be cleaned with cleaning agent once every three months;
2. The pH value should be calibrated and corrected once every three months;
3. The concentration instrument values should be calibrated and corrected once every three months;
4. The dust around the machine should be cleaned once a month.

1. Water, electricity and gas are connected to the control box of the machine cabinet;
2. 4G network is connected to the machine;
3. Four empty containers of additives (enough for 4 kinds of additives);
4. The pipeline from the material tank of the finishing machine to the machine equipment is installed.

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